Rice Glucose Project Introduction
Rice slurry adjustment: After removing the stone and iron, the cleaned, broken rice is sent to the steeping tank and softened with water. The softened rice enters the milling section for grinding. After that, the milled rice slurry is adjusted to DS=28-32%, appropriate PH value, and temp. In the adjusting tank.
Liquefaction: Liquefaction is used to get the rice slurry. The adjusted rice slurry is sent to the liquefaction system. The two-time ejection is needed to get a better liquefaction effect. After a better liquefaction effect, the material is sent to the flash tank for cooling; after cooling, the syrup is forwarded to the next stage for saccharification and further processing.
Protein filtration, washing, and drying: To get rid of contaminants like protein traces and trace amounts of fiber, the liquid syrup is filtered via a filter press. To recover the syrup inside, the process water washes the dregs. After filtration and dehydration, the drying method is used to produce the crude protein product with a high protein content.
Saccharification: saccharification is used to reach desired DE value. The reaction happens with the aid of an enzyme. The system maintained the time and enzyme adjustment to respond well. After that, the syrup reaches the desired DE value. Then the syrup is sent to the flask tank for cooling and forwarded to the next stage for further processing.
Decolorization/filtration: The syrup goes through saccharification before entering the decolorization filtration system. Activated carbon at the right temperature is necessary for decolorization. The filter will remove the activated carbon after it has been decolored. The following stage receives the glucose that has been filtered.
Continuous ion exchange: The glucose enters the continuous ion exchange system to remove the mixed impurity ions in the glucose through the cation and anion resin to obtain pure and high-quality glucose.
Evaporation: To get the appropriate DS value for the product, the rice glucose is concentrated after passing through the safety filter and being supplied into the evaporator system.